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Spray Foam Insulation for Architects and Specifiers

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R-25 at 3.5 inches. 0.45 perms at 2 inches. No ignition barrier coating in service-only attics. GWP of 1. Two products, every number tested to an ASTM method, every report one click away.

No coating
Ignition barrier — AC377 App. X (ComfortSeal HFO)
0.45 perms
Vapor retarder @ 2" closed cell (ASTM E96)
GWP 1
Blowing-agent GWP, ComfortSeal HFO (500 is water blown)
ER-974 / 975
Evaluation reports for both products
Why architects spec ComfortSeal

Built to survive plan review

Assemblies that pass

Both products carry Class I flame spread and smoke index (ASTM E84), with defined thermal and ignition barrier paths per NFPA 286 and ICC-ES AC377 Appendix X — and ComfortSeal HFO needs no ignition barrier coating in service-only attics and crawl spaces, within the report's thickness limits.

Vapor control by design

Choose your permeance: closed cell at 0.45 perms at 2 inches acts as the vapor retarder in exterior and high-humidity assemblies, while open cell at 21 perms at 1 inch stays vapor-open for assemblies that dry to the interior.

Sustainability you can cite

An HFO blowing agent with a global warming potential of 1 on the closed cell, and fully water-blown open cell — numbers you can cite in green-building documentation.

The numbers

Key properties, side by side

Values from the current technical data sheets and IAPMO evaluation reports. Full data sheets with liquid component properties and processing parameters are in the tech library.

Key properties of ComfortSeal 500 and ComfortSeal HFO with test methods
Property ComfortSeal 500 · Open Cell ComfortSeal HFO · Closed Cell Test method
R-value at 3.5 in. (2x4)R-13R-25IAPMO Table 1
R-value at 5.5 in. (2x6)R-20R-39IAPMO Table 1
R-value per inch4.1 at 1 in., falling to 3.5–3.7 at 3.5–14 in.7.3 at 1 in., falling to 7.0–7.1 at 3.5–12 in.ASTM C518; IAPMO Table 1
Core density0.5 lb/ft³2.0 lb/ft³ASTM D1622
Cell content>97% open>92% closedASTM D6226 / D2856
Water vapor permeance21 perms @ 1"0.45 perms @ 2" (Class II vapor retarder)ASTM E96
Air leakage rate<0.002 L/s·m²—ASTM E283
Compressive strength—29.5 PSIASTM D1621
Tensile strength5.19 PSI56.8 PSIASTM D1623
Water absorption—1.44% changeASTM D2842
Dimensional stability<5%6.5%ASTM D2126
Sound — NRC / STC0.75 / 39—ASTM C423 / E413
Flame spread & smokeClass I (≤25 / ≤450)Class I (≤25 / ≤450)ASTM E84
Ignition barrierPass with DC315 or No-Burn Plus ThB coatingNo coating in service-only attics & crawl spacesICC-ES AC377 App. X
Wind uplift resistance—210 psfUL 1897
Fungi resistance—No growthASTM G21
Blowing agentWaterHFO, global warming potential of 1Data sheet
Evaluation reportER-974 (opens in new tab)ER-975 (opens in new tab)IAPMO UES

The R-value per inch of this insulation varies with thickness. The thicker the insulation, the lower the R-value per inch. The higher the R-value, the greater the insulating power. Ask your seller for the fact sheet on R-values. R-values by thickness and per-inch ranges are from IAPMO ER-974 and ER-975, Table 1.

Values current as of the Rev. 09/2026 technical data sheets and subject to change — always verify against the current data sheet before specifying. Coating thicknesses for the ignition and thermal barrier results are in the fire performance table below.

Fire performance

Barrier results, with coating thicknesses

A Class I surface burning rating does not by itself mean foam can be left exposed. Here are the ignition and thermal barrier results, with the coating thicknesses tested.

Ignition and thermal barrier results with tested coating thicknesses
Result ComfortSeal 500 · Open Cell ComfortSeal HFO · Closed Cell Test method
Ignition barrier (attics & crawl spaces)Pass with DC315 at 6 wet / 4 dry mils or No-Burn Plus ThB at 4 wet / 3 dry milsNo coating in service-only attics & crawl spaces (up to 10 in. roof deck, 6 in. walls)ICC-ES AC377 App. X
Thermal barrier (exposed foam)Pass with DC315 at 18 wet / 12 dry milsPassed 15 minutes with DC315 or No-Burn Plus ThB at 14 wet / 9 dry milsNFPA 286

Codes generally require a thermal barrier between foam plastic and occupied space, typically half-inch gypsum wallboard; the NFPA 286 results are the tested-coating alternative. The authority having jurisdiction decides which path applies. See our ignition vs. thermal barrier guide.

Scope of the evaluation reports. ER-974 and ER-975 recognize both products for Type V construction under the IBC and one- and two-family dwellings under the IRC, under the 2021, 2018 and 2015 IBC, IRC and IECC and the 2023 Florida Building Code. The coating listings carry maximum foam thicknesses: for ComfortSeal 500, 8 in. on walls and 14 in. on ceilings with the DC315 thermal barrier; for ComfortSeal HFO, 5.5 in. on walls and 9.5 in. on ceilings with DC315, or 7 in. and 10 in. with No-Burn Plus ThB. Neither report covers NFPA 285 or other construction types, and ComfortSeal HFO is not for contact with soil or standing water.

Thermal performance

Specify R-value from the report table

R-value per inch is for comparing materials. A specification should quote the report value at the installed thickness; the tables are not linear, so multiplying per-inch R by inches overstates the result.

R-value by installed thickness for ComfortSeal 500 and ComfortSeal HFO, from the IAPMO evaluation reports
Installed thickness ComfortSeal 500 · R-value ComfortSeal HFO · R-value Source
1 inchR-4.1R-7.3IAPMO ER-974 (opens in new tab) / ER-975 (opens in new tab), Table 1
3.5 inches (2x4 cavity depth)R-13R-25IAPMO ER-974 / ER-975, Table 1
4 inchesR-14R-28IAPMO ER-974 / ER-975, Table 1
5.5 inches (2x6 cavity depth)R-20R-39IAPMO ER-974 / ER-975, Table 1

Both tables continue to greater thicknesses: ER-974 lists ComfortSeal 500 up to R-51 at 14 inches, and ER-975 lists ComfortSeal HFO up to R-84 at 12 inches. Use the R-value calculator or our R-value by thickness guide to read the right row for either product.

Writing the specification

What to call out in the spec

Leave nothing to interpretation. Adapt these to your format and confirm code requirements with the authority having jurisdiction.

Product and report

Name the product — ComfortSeal 500 open cell or ComfortSeal HFO closed cell — and cite its IAPMO UES report (ER-974 or ER-975), which sets the conditions of use the reviewer will check.

Thickness and R-value by location

Give the installed thickness for each assembly and the R-value the report table lists at that thickness — for example, R-39 at 5.5 inches of ComfortSeal HFO.

Vapor control

Where the foam is the vapor retarder, specify ComfortSeal HFO at no less than 2 inches, the thickness at which its 0.45-perm Class II result was measured. ComfortSeal 500 is vapor-open (21 perms at 1 inch), so detail vapor control separately where the climate calls for it.

Barrier by location

For each space, state the thermal or ignition barrier: a prescriptive barrier, or a coating listed for that product and barrier type at the thickness in its evaluation report (for ComfortSeal 500 thermal barriers, DC315 only).

Substrate and site conditions

Reference the data sheet limits: substrate moisture below 18%, and substrate and ambient above 32°F for ComfortSeal 500, or above 45°F in summer and 14°F in winter for ComfortSeal HFO.

Installer qualification

Require a certified ComfortSeal installer — also the condition of the limited lifetime warranty on the foam, for the life of the home.

Detailing a specific assembly? See our guides to unvented attics, humid and coastal climates and how to read a data sheet, or ask our team.

Documentation

Everything plan review asks for

No chasing a manufacturer for test data at 4pm before a submittal deadline. Download what you need, or ask our team for anything you don't see.

Available now

✓ Technical data sheets — both products (PDF)
✓ ASTM test methods cited for every value
✓ SDS and processing guides on request
Browse Tech Library →
Specifier questions

Asked at the drafting table

Does ComfortSeal need an ignition barrier in attics and crawl spaces?+

ComfortSeal HFO closed cell is recognized for installation in service-only attics and crawl spaces with no ignition barrier coating, up to 10 inches on the roof deck and 6 inches on walls, per ICC-ES AC377 Appendix X and evaluation report ER-975. ComfortSeal 500 open cell passes with DC315 at 6 wet mils or No-Burn Plus ThB at 4 wet mils (IAPMO ER-974 Table 5).

How should I handle vapor control between the two products?+

ComfortSeal HFO measures 0.45 perms at 2 inches (ASTM E96) and serves as the vapor retarder in exterior and high-humidity assemblies. ComfortSeal 500 measures 21 perms at 1 inch and stays vapor-open — the right choice where the assembly is designed to dry to the interior.

What documentation supports a submittal?+

Technical data sheets with ASTM methods for every value, evaluation reports ER-974 and ER-975, Class I fire data (ASTM E84), and thermal/ignition barrier compliance paths (NFPA 286, ICC-ES AC377 Appendix X). Start in the tech library.

What can I cite for sustainability documentation?+

ComfortSeal HFO's blowing agent has a global warming potential of 1, and ComfortSeal 500 is fully water blown. Both figures come straight from the technical data sheets.

What R-value should I specify for a given thickness?+

Use the evaluation report table, not a per-inch figure multiplied by thickness. ER-975 lists ComfortSeal HFO at R-25 at 3.5 inches, R-28 at 4 inches and R-39 at 5.5 inches. ComfortSeal 500 values by thickness are in ER-974; the R-value calculator reads either table.

Can ComfortSeal be left exposed in occupied space?+

Only behind a thermal barrier or an approved alternative. Under NFPA 286, ComfortSeal 500 passed with DC315 at 18 wet / 12 dry mils, and ComfortSeal HFO passed 15 minutes with DC315 or No-Burn Plus ThB at 14 wet / 9 dry mils. Confirm the path with the authority having jurisdiction.

Who installs ComfortSeal, and what does the warranty cover?+

Certified ComfortSeal installers. Installs by certified ComfortSeal installers carry a limited lifetime warranty on the foam, for the life of the home. Installation workmanship is the installing contractor's responsibility; certified installation is a condition of coverage. The full written terms are being finalized; ask our team and we'll walk you through what's covered.

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